Powdered Metal Gears – A Revolution in Gear Technology
Powdered metal gears or P/M gears are the newest innovation in gear technology that offer exceptional performance and superior quality. Manufactured using a unique technique, powdered metal gears are characterized by their high precision, high strength, low noise, and low cost. Made from a blend of metal powders and binders, powdered metal gears possess unique properties that make them ideal for applications that require precision and durability.
As a leading manufacturer of P/M gears in China, we take pride in our ability to offer high-quality products that meet the unique needs of our customers. Our team of skilled engineers and technicians work tirelessly to develop and produce gears that are consistently of the highest quality.
The following are some of our best-selling powdered metal gears and their unique features:
1. Spur Gears
Spur gears are among the most common types of gears used in machinery and engines. Made from a blend of metal powders and binders, our spur gears offer exceptional performance and durability. They are designed to transmit power and motion between parallel shafts and boast a superior surface finish that reduces friction and noise.
Our spur gears are available in a range of sizes and configurations and can be customized to meet specific customer requirements.
2. Helical Gears
Helical gears are similar to spur gears, but their teeth are twisted into a helix shape, which makes them highly efficient and reduces noise and vibration. Our helical gears are manufactured using a unique P/M process that ensures high precision and superior strength.
We offer a wide range of helical gears with varying helix angles and teeth profiles, making them suitable for a variety of applications.
3. Bevel Gears
Bevel gears are ideal for transmitting power and motion between non-parallel shafts. Our bevel gears are manufactured using a specialized cutting and shaping process that results in high-precision teeth and a smooth surface finish.
Our bevel gears are available in a variety of configurations, including straight, spiral, and hypoid, and can be customized to meet specific application requirements.
4. Worm Gears
Worm gears are used in applications where high reduction ratios are required. Our worm gears are made using a precise P/M process that results in a smooth surface finish and low noise levels.
We offer worm gears with a range of diameters and lead angles, making them suitable for a variety of power transmission applications.
5. Planetary Gears
Planetary gears are used in a variety of applications, including automotive transmissions, robotics, and precision equipment. Our planetary gears are made using a unique P/M process that results in high precision and superior strength.
We offer planetary gears with a range of ratios, and our engineers are available to work with customers to customize the gears to meet specific application requirements.
In conclusion, powdered metal gears are an innovative technology that offers many advantages over traditional gear manufacturing techniques. At our manufacturing facility in China, we take pride in our ability to produce high-quality gears that meet the unique needs of our customers. With our state-of-the-art production techniques and skilled workforce, we are confident that our powdered metal gears are the best choice for any manufacturing applications. Contact us today to learn more about our products and services!
Metal Injection Molding (MIM) is a new type of powder metallurgy near-net molding technology derived from the plastic injection molding industry. As we all know, plastic injection molding technology produces various complex shapes at a low price. The strength of the product is not high. In order to improve its performance, metal or ceramic powder can be added to the plastic to obtain a product with higher strength and good wear resistance. In recent years, this idea has evolved to maximize the content of solid particles and completely remove the binder and densify the compact in the subsequent sintering process. This new powder metallurgy forming method is called metal injection molding.
Powder metal gears are powder metallurgy parts commonly used in various automobile engines. Through one-time forming and finishing process, no other post-processing processes are required, and the dimensional accuracy requirements, especially the tooth shape accuracy, can be fully met. Therefore, compared with the traditional machining method, the material input and manufacturing are greatly reduced, and it is a typical product reflecting the characteristics of powder metallurgy. Examples of powder metallurgy parts matching parts name: automobile engine; camshaft, crankshaft timing pulley, water pump, oil pump pulley, driving and driven gears, driving and driven sprockets, cams, bearing caps, rocker arms, Bushings, thrust plates, valve guides, intake and exhaust valve seats, automotive gearboxes; various high and low speed synchronizer hubs and components, clutch gears, cams, camshafts, sliders, shift levers, bushings, guides Blocks, synchronizer rings, motorcycle parts: driven gears and assemblies, sprockets, starting pawls, ratchets, spiders, double gears, pinions, shifting gears, push rod cams, bushings, sliding bearings, centering sleeves , Driven disc, intake and exhaust valve seats Automobile and motorcycle oil pumps: various oil pump gears, gear hubs, various oil pump rotors, cam rings, various pistons of automobile and motorcycle shock absorbers, bottom valve seats, guide seat compression All kinds of pistons, cylinder blocks, cylinder heads, valve plates, sealing rings of agricultural machinery products, all kinds of bushings, rotors, bearings, etc. Others: distributor gears, planetary gears, internal tooth plates, combined internal gears, various stainless steel nuts, magnetic poles.
Why choose us?
♦ High-quality materials,
♦ Wear-resistant and durable,
♦ Quality after-sales,
♦ Widely used
♦ Factory direct sales,
♦ Fast delivery
FAQ
Q1: Are you a trading company or a manufacturer?
A: We are the manufacturer.
Q2: How can I get a quote?
A: Please send us the quotation information: drawings, materials, weight, quantity and requirements. We can accept PDF, ISGS, DWG, STEP file formats. If you have no drawings. Please send us samples, we can also quote according to your samples.
Q3: What is your minimum order quantity?
A: Generally 1000 pieces, but a small amount can be accepted under some special circumstances.
Q4: Do you provide samples? Is it free or extra?
A: Yes, we can provide samples in stock for free, but we do not pay for shipping.
Q5: What is the delivery time for mass production?
A: It depends on the order quantity. Usually 10 to 20 days after you deposit.
Q6: What if the parts are not good?
A: We can guarantee good quality, but if this happens, please contact us immediately and take some photos, we will check the problem and solve it as soon as possible.
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